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Enclosure Door Design for Tight Spaces

Dec 19, 2023
Enclosure Door Design for Tight Spaces
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Efficient use of facility space may sometimes lead to tight access spaces for equipment and machinery.

How can we effectively enclose equipment, while retaining easy access for operations and maintenance?
What style of doors can we use to tackle these challenges?
Which door design is space saving?


Swing Doors

+ Lowest Cost Option
+ Single Hand operation
- Requires largest clearance Space


Slide & Fold Doors


+ Require only half clearance space
 Two Hand operation



Sliding Doors

 

+ Zero forward clearance
   space required
 - Obstructs access space
    (depend on # of panels)

 



Lifting Doors

+ Zero forward clearance
   space required
 - Requires equivalent clearance
    above enclosure

 

 

Linear Shaft vs Linear Rails

Dec 7, 2023
Linear Shaft vs Linear Rails
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Both linear shafts and linear rails are used for linear motion, but there are some key differences between them:

Linear shafts:

  • Simple design: A round shaft made of steel, stainless steel, or hardened chrome.
  • Lower cost: Generally cheaper than linear rails.
  • Easy to install: Can be supported by bearings or bushings.
  • Less accurate: Can bend or deflect under load, leading to less precise motion.
  • Lower load capacity: Not suitable for high-load applications.
  • Higher friction: Requires more lubrication than linear rails.
  • Limited self-alignment: Can twist or rotate under load, requiring additional components to prevent it.

Linear rails:

  • More complex design: Consists of a hardened steel rail with rolling elements like ball bearings or rollers.
  • Higher cost: More expensive than linear shafts.
  • More difficult to install: Requires precise alignment and mounting.
  • More accurate: Offers more precise and consistent motion due to its rigid design.
  • Higher load capacity: Can handle heavier loads than linear shafts.
  • Lower friction: Requires less lubrication than linear shafts.
  • Self-aligning: Some types of linear rails can self-align, compensating for minor misalignment.

Key differences:

Feature Linear shaft Linear rail
Design Simple, round shaft Complex, with rolling elements
Cost Lower Higher
Installation Easy Difficult
Accuracy Lower Higher
Load capacity Lower Higher
Friction Higher Lower
Self-alignment Limited Some types

Choosing between linear shafts and linear rails:

The best choice for your application will depend on several factors, including:

  • Required level of accuracy and precision
  • Expected load
  • Budget
  • Complexity of installation
  • Need for self-alignment

Here are some general guidelines:

  • Use linear shafts for:
    • Low-cost applications
    • Simple designs
    • Light loads
    • Non-critical applications where high accuracy is not required
  • Use linear rails for:
    • High-precision applications
    • Heavy loads
    • Complex designs
    • Applications requiring self-alignment

Here are some additional resources that you may find helpful:

Lean Pipe and Joint System

Dec 7, 2023
Lean Pipe and Joint System
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Lean pipe and joint systems offer numerous advantages for various industries, including manufacturing, warehousing, retail, and logistics.

Key benefits:

Flexibility:

  • Easy to assemble and reconfigure without welding or special tools
  • Modular design allows for quick adjustments and modifications to meet changing needs
  • Can be easily adapted to different layouts and spaces
  • Ideal for dynamic environments where processes and workflows frequently evolve
  • Compatible with many existing structures and racking systems

Cost-effectiveness:

  • Relatively inexpensive materials and components compared to traditional welded structures
  • Reduced installation and maintenance costs due to simplicity
  • Scalable solutions can be built to accommodate growth without significant investment
  • Minimized waste through reuse and repurposing of components

Improved efficiency:

  • Streamlined material flow and reduced travel distances due to customizable layouts
  • Optimized workspaces for better ergonomics and productivity
  • Enhanced organization and visual management of materials and tools
  • Reduced setup times for production changes

Safety:

  • Smoother surfaces and rounded edges minimize the risk of injuries
  • Lightweight components are easier to handle and maneuver
  • Ergonomically designed workstations help prevent musculoskeletal disorders

Sustainability:

  • Durable and long-lasting materials require minimal replacement
  • Many components are recyclable, contributing to a closed-loop system
  • Lean principles promote waste reduction and resource optimization

Additional advantages:

  • Improved working environment: Clean and organized workspace promotes employee satisfaction
  • Increased visibility and communication: Open design facilitates collaboration and problem-solving
  • Enhanced quality control: Standardized processes minimize errors and improve consistency
  • Easy cleaning and maintenance: Smooth surfaces facilitate cleaning and sanitation
     

Here are some specific examples of how lean pipe and joint systems are used to improve efficiency and productivity:

  • Assembly lines: Create customized workstations with adjustable heights and angles for improved ergonomics
  • Inventory management: Build flow racks and storage systems for efficient product organization and retrieval
  • Material handling: Design carts and trolleys for optimized material flow throughout the facility
  • Workbenches: Build adjustable workbenches with storage shelves and tool holders for improved ergonomics and efficiency
  • Retail displays: Create flexible and modular displays that can be easily adapted to different products and promotions

Lean pipe and joint systems offer a versatile and cost-effective solution for improving productivity, efficiency, and safety in any industry.

Adopt Wheeler Mectrade's Aluminum Pipe & Joint system today!

Lean Methodology and your Workplace

Dec 6, 2023
Lean Methodology and your Workplace
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What is ''Lean Methodology''?

Lean methodology is a business management system that aims to eliminate waste, improve efficiency, and create value for customers. It is based on the following five principles:
  1. Identify value: Define what value is from the customer's perspective.
  2. Map the value stream: Identify all the steps in the process that creates and delivers value to the customer.
  3. Create flow: Make the process flow as smoothly as possible by eliminating bottlenecks and non-value-adding activities.
  4. Establish pull: Don't produce anything unless the customer actually needs it.
  5. Seek perfection: Continuously strive for improvement by regularly identifying and eliminating waste.
Lean methodology is typically implemented using a set of tools and techniques, such as:
  • 5S: A workplace organization method that involves sorting, setting in order, shining, standardizing, and sustaining.
  • Kanban: A system for managing the flow of work through a process.
  • Kaizen: A Japanese philosophy of continuous improvement.
  • Poka-yoke: A system for preventing mistakes.
Lean methodology has been successfully applied in a wide range of industries, including manufacturing, healthcare, and software development. It can help organizations to:
  • Reduce costs: By eliminating waste and improving efficiency.
  • Improve quality: By identifying and preventing defects.
  • Increase customer satisfaction: By delivering products and services that meet or exceed customer expectations.
  • Shorten lead times: By making processes more efficient.
  • Increase employee engagement: By involving employess to improve their work environment.
Lean methodology is a powerful tool for organizations of all sizes. It can help organizations to achieve their goals and become more competitive.

How can we help?

Modular aluminum profile systems can support the lean methodology in several ways:
  • Standardization and flexibility: Modular aluminum profile systems are based on a standardized set of components, which can be easily assembled and disassembled to create a wide variety of structures and configurations. This standardization makes it easy to implement lean principles such as 5S and Kanban, as it reduces the number of different parts that need to be managed and stored.
  • Quick changeover and adaptability: Modular aluminum profile systems can be quickly and easily changed over to accommodate new products or processes. This adaptability makes it possible to implement lean principles such as pull and seek perfection, as it allows organizations to respond quickly to changes in customer demand and market conditions.
  • Waste reduction and efficiency: Modular aluminum profile systems are designed to be lightweight and easy to handle, which can help to reduce waste and improve efficiency. This is because they require less material and labor to transport, assemble, and disassemble than traditional construction methods.
  • Visual management and error prevention: Modular aluminum profile systems can be used to create clear and visual representations of work processes through jigs and fixtures, which can help to improve communication and collaboration. This visual management can also help to identify and prevent errors, which is a key principle of the lean methodology.
  • Continuous improvement: Modular aluminum profile systems can be continuously improved by adding new components or refining existing ones. This continuous improvement process is essential for implementing the lean methodology, as it allows organizations to identify and correct issues.
Here are some specific examples of how modular aluminum profile systems can be used to support lean manufacturing:
  • Assembly workstations: Modular aluminum profile systems can be used to create assembly workstations that are tailored to the specific needs of each task. This can help to improve efficiency and reduce errors by providing workers with the tools and equipment they need within easy reach.
    Warehouse Packing Table Lean Workstation Projects Showcase Design & Build Fabrication Service
  • Material handling systems: Modular aluminum profile systems can be used to create material handling systems that are flexible and scalable. This can help to reduce waste and improve efficiency by ensuring that materials are always available where they are needed.
Modular aluminum profile systems are a versatile and powerful tool that can be used to support the lean methodology in a variety of ways. By implementing lean principles and using modular aluminum profile systems, organizations can achieve significant improvements in efficiency, quality, and customer satisfaction.

Custom 3D Print to Clone OEM Part

Nov 24, 2023
Custom 3D Print to Clone OEM Part
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Unable to source for a 1pc replacement part, we helped our customer to design and clone an OEM conveyor belt side-guide holder.

RFQ to Usable part in less than 3 days!


In-House Turning Services

Nov 7, 2023
In-House Turning Services
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Wheeler Mectrade now provides expedited in-house shaft turning services for purchases of Kawada Linear Shafts

Why choose us?

  • Stock Shafts ready stock (SUJ2, SUS440C)
  • Short lead time for standard turning services (End-tap)


Services:
Facing
Chamfering
End-Drill
End-Tap

 

SPECIAL OFFER - LMH25LUU

Nov 3, 2023
SPECIAL OFFER - LMH25LUU
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Special Offer! Discounted LMH25LUU

Limited run clearance of LMH25LUU-42W @ S$30/pc (exGST)Sale Sign Zig Zag Sticker Decal Shopfront Trading #7132HP | eBay

All stock must go, enquire directly for further volume discounts!

Phone: 65638501
Email: wheelermectrade@singnet.com.sg


Note: Flange width of 42mm, all other specifications identical to LMH25LUU

Offer valid while stocks last

Portable Partition

Oct 3, 2023
Portable Partition
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Free-standing Portable Partition

Lightweight and easy to reposition

Why you should choose Aluminum Profile Extrusions for your next Engineering Project

Jul 17, 2023
Why you should choose Aluminum Profile Extrusions for your next Engineering Project
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Strength and durability
 
Aluminum extrusions are strong and durable, yet lightweight. They are often used in applications where weight reduction is important, such as in the automotive and aerospace industries. The tensile strength of pure aluminum is around 90 MPa but this can be increased to over 690 MPa for some heat-treatable alloys. This makes aluminum extrusions a good choice for applications where high strength is required, such as in load-bearing structures.
 
Corrosion resistance
 
Aluminum is naturally resistant to corrosion, making it a good choice for applications in harsh environments. The surface of aluminum is protected naturally through oxidation, which prevents rust. This natural protection can be enhanced by anodizing or other finishing processes. This makes aluminum extrusions a good choice for applications where exposure to moisture or chemicals is a concern.
 
Customizability
 
Aluminum extrusions can be customized to meet the specific needs of an application. This is done by varying the cross-sectional shape of the extrusion, as well as the alloy and temper of the aluminum. This makes aluminum extrusions a versatile material that can be used in a wide variety of applications.
 
Cost-effectiveness
 
Aluminum extrusions are often a cost-effective alternative to other materials, such as steel or stainless steel. This is due to the relatively low cost of aluminum and the efficiency of the extrusion process. This makes aluminum extrusions a good choice for applications where cost is a factor.
 
 
Other benefits
 
In addition to the benefits mentioned above, aluminum extrusions also offer a number of other benefits, including:
 
Non-magnetic: Aluminum is non-magnetic, making it a good choice for applications where magnetic fields are present.
Seamless construction: Aluminum extrusions are seamless, which makes them resistant to leaks and corrosion.
Easy fabrication and assembly: Aluminum extrusions are easy to fabricate and assemble, making them a good choice for complex applications.
 
Conclusion
 
Aluminum profile extrusions offer a number of benefits that make them a popular choice for a wide variety of applications. If you are looking for a strong, lightweight, corrosion-resistant, and customizable material, then aluminum extrusions may be a good option for you.

Castor Wheel 3D Models

Sep 29, 2022
Castor Wheel 3D Models
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Attention all designers and drafters!
3D Models for our line of standard Castor Wheels are now available.

3D CAD Models

RoHS Compliance

Sep 21, 2022
RoHS Compliance
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Our products have been tested for RoHS Compliance.

View the reports here

Collaborative Robotics (CoBots): The Future of Product Assembly

Sep 20, 2022
Collaborative Robotics (CoBots): The Future of Product Assembly
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Thinking about automation in your assembly line?

Collaborative Robots (CoBots) are making their way into businesses everywhere. Designed to share a workspace with humans, CoBots are the perfect way to help your production line reach higher performance milestones.

Our sturdy Aluminum Extrusion tables and workbenches are fully modular and configurable, ready to adapt your unique needs.
A rigid frame provides the perfect mounting point for your vendor's CoBot mounting plate and control box.

Consult our sales staff to find out more!

Note: Customisation will be required depending on your CoBot make and model

Components for design and assembly of custom 3D printers

Dec 28, 2021
3D Printers are the next step in manufacturing. At Wheeler Mectrade, you can find most components related to the motion system of 3D Printers. 

We understand that every printer is different. Enjoy full control of your component design though our value-added cut-to-length and machining services.

Precision Linear Guides



Linear Bushings


Lead Screws


Shaft Couplings


Timing Belts & Pulleys

Kawada Linear Bushing Lubrication Guide

Oct 2, 2021

Lubrication

Kawada Linear Bushings require grease or oil as lubricant for optimal operation.

Our Linear Bushings come pre-lubricated from the factory. However, you may choose to apply additional/replacement lubrication as required.

This document will cover the basic principles of Linear Bushing lubrication.

Grease Lubrication

Before mounting the product onto the LM shaft, apply grease to each row of balls inside the Guide Ball Bushing. 

Thereafter apply grease as necessary, in accordance with usage and other conditions as required,

if housing with grease nipple & channel are present as shown in Fig.1, apply grease with a grease gun,
or apply grease directly to the LM shaft, after cleaning the shaft of any debris.

We recommend using high-quality lithium-soap group grease No. 2. (aka NLGI Grade 2 Grease)

Oil Lubrication

To lubricate, apply lubricant to the LM shaft one drop at a time, as needed, or through housing with grease nipple & channel
as shown in Fig.1 , in the same manner as when lubricating with grease.

Commonly used lubricants include turbine oil, machine oil, and spindle oil.

Grease Consistency

The most commonly used greases, such as those used in automotive bearings, would use a lubricant that is NLGI grade 2,
which has the stiffness of peanut butter.

Grades within this range can operate in a higher temperature range and at higher speeds than NLGI grades 000-0.

Greases for bearings are typically NLGI grade 1,2, or 3.

 


Display Cabinet

Sep 16, 2021
Custom display cabinet with castors for easy transport and relocation.

Lean Assembly Workbench

Jun 28, 2021
Custom size Lean assembly workbench with overhead light, tool suspension hook and parts shelf.


Key Features:

  • Overhead Work Lamp

  • Tilting Parts storage Tray

  • Ergonomic Height Adjust Feet

  • Overhead Tool holders

Create efficient work cells where all parts & tools required are within easy reach.
Proven to improve worker efficiency, reduce product assembly time.

 

Fold Away Doors

Jun 28, 2021
Special space saving design allows for extra wide access area without sacrificing space infront of the enclosure.



Sliding Partitions

Jun 28, 2021

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